Professional Chilli Processing Services
Gaman Impex operates a state-of-the-art chilli processing facility in Guntur — the heartland of India's red chilli trade. Our FSSAI-certified processing unit handles the complete journey from raw chilli reception to export-ready whole, stemless, and powder products, ensuring every lot meets the specific quality parameters demanded by global buyers.
Chilli Cleaning
Multi-stage mechanical cleaning — stone removal, air aspiration winnowing, destoning, stem removal, and optical sorting. Achieves <0.5% foreign matter for export-grade output.
→
Chilli Sorting
Optical colour sorting and gravity separation for perfect grade consistency. CCD camera sorters detect discoloured, mouldy, and damaged pods — ensuring uniform ASTA colour values per lot.
→
Chilli Packing
Custom export packing from 5 kg to 35 kg PP woven bags, with private label options, multilingual printing, and direct FCL container loading from our facility.
→
Chilli Powder
Custom-ground chilli powder in buyer-specific mesh sizes, pungency levels, and packing formats for spice brands, food processors, and bulk importers.
→Complete Processing Flow — Farm to Container
Every lot of chilli processed at Gaman Impex follows a structured, documented workflow from initial reception to container loading. This ensures traceability, consistent quality, and compliance with import country food safety requirements, whether the final output is whole chilli, stemless chilli, or chilli powder.
Processing Capacity
Tested per Lot
5kg to 50kg
Container Loading
Why Process with Gaman Impex?
Guntur is home to hundreds of small chilli processors. What distinguishes Gaman Impex is not just equipment — it is the combination of modern machinery, documented quality protocols, internationally valid certifications, and a dedicated export team with experience handling complex multi-country shipments.
FSSAI Certified Processing Facility
Our processing facility holds a valid FSSAI (Food Safety and Standards Authority of India) license, which is mandatory for food processing operations and a prerequisite for obtaining the health and sanitary certificates required by import countries. Regular FSSAI audits ensure our facility maintains required hygiene and food safety standards.
Complete Documentation Support
Export documentation is one of the most complex aspects of international chilli trade. Gaman Impex provides complete documentation support for every shipment, including Phytosanitary Certificate (from Plant Quarantine), Certificate of Origin (from Chamber of Commerce or APEDA), APEDA Registration Certificate, Spices Board Certificate, Invoice, Packing List, Bill of Lading coordination, COA (Certificate of Analysis) with lab test results, and Fumigation Certificate on request.
Quality Testing Integration
Our processing workflow is integrated with quality testing at multiple points. Pre-reception sampling determines lot eligibility. Post-cleaning moisture testing confirms batch compliance. Pre-packing visual inspection validates output quality. Final pre-shipment sampling is sent to NABL-accredited labs for aflatoxin and pesticide residue analysis. Lab reports are shared digitally with buyers before shipment confirmation.
Private Label and Custom Packing
Gaman Impex offers custom packing solutions for buyers who require their own brand identity on the bags. This includes printing the buyer's logo, brand name, variety description, nutritional information, and regulatory information in multiple languages. QR code and barcode integration is available for traceability purposes.
Custom Chilli Powder Processing
For buyers who require ready-to-use chilli powder, we process cleaned raw chillies into custom-ground powder using buyer-approved varieties such as Teja S17, 334, 341 Variety, S4 Sannam, and Byadgi. Mesh sizes, colour intensity, pungency level, and blended formulations can all be matched to the application, whether you supply retail masalas, seasoning manufacturers, sauce plants, or industrial spice blenders.
- Capacity: 10+ MT per day across cleaning, sorting, and packing lines
- Equipment: Destoner, air aspirator, optical CCD sorter, NIR moisture meter
- Lab testing: In-house moisture + NABL third-party for aflatoxin and pesticide residue
- Powder options: 30, 40, 60, 80 mesh and custom buyer-specified grind
- Pack sizes: 5 kg, 10 kg, 25 kg, 35 kg, 50 kg PP woven bags
- Container loading: 20ft FCL (14–16 MT), 40ft FCL (26–28 MT)
- Private label: Custom printing available in any language
Discuss Your Processing Requirements
Whether you need machine cleaned chilli, IPM grade tested lots, chilli powder, or custom-packed private label bags — contact our processing team to discuss your specifications and get a processing cost quote.
Contact Processing Team WhatsApp Now